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High flow catalytic converter for Volkswagen 13 new Santana

  • Volkswagen 13 new Santana

  • LQSQP

  • 76$

Availability:
Quantity:

大众27新朗逸新朗逸-3大众13款新款桑塔纳三元催化器 (2)大众13款新款桑塔纳三元催化器 (1)

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Product introduction

Premium catalytic converter for Volkswagen 13 new Santana,This product we use high-quality raw materials 409 stainless steel, and with high flow ceramic carrier, to help each car can purify exhaust gas, reduce fuel consumption, improve power, and extinguish engine failure lights!


First, core functions and adaptation standards

Emission control

National IV standard: The 2013 new Santana is equipped with EA211 engine (1.4L/1.6L), and the three-way catalytic converter is designed for different emission standard versions:

National four models: platinum (Pt), palladium (Pd), rhodium (Rh) precious metal ratio of about 1:14:1, the conversion efficiency of 85%-90%.

Conversion objective:

CO (Carbon monoxide) → CO₂ (conversion > 95%)

HC (Hydrocarbons) → H₂O (conversion > 90%)

NOx (Nitrogen oxides) → N₂ (conversion > 85%)

Dynamic optimization

600-mesh ceramic honeycomb carrier is used to balance exhaust resistance and purification efficiency:

The exhaust back pressure of 1.6L models is reduced by about 10%, and the acceleration response in the middle section is improved.

Matching the dual VVT technology of the EA211 engine, the air-fuel ratio is optimized, and the comprehensive fuel consumption is reduced by 0.2-0.4L/100km.

2. Structure and material design

Tightly coupled layout

The catalytic converter is directly connected to the exhaust manifold, shortens the exhaust path, and heats up to 300 ° C (operating temperature) within 3 minutes after cold start, reducing cold vehicle emissions.

For Chinese road conditions: Strengthen the seismic design of the carrier to avoid frequent start and stop or turbulence resulting in fragmentation of the ceramic carrier.

Sulfur and lead resistant coating

For domestic low-grade gasoline (such as No. 92), rare earth oxide (CeO₂) coating is added to adsorb sulfide (SOx) and lead impurities to prevent precious metal poisoning failure.

Oil adaptability: It can withstand gasoline sulfur content ≤150ppm (National IV standard), but it is recommended to use No. 95 unleaded gasoline (especially 1.6L models) for a long time.

Oxygen sensor linkage

Work with front/rear oxygen sensors (dual sensors for some high-fit models) to feed back exhaust data to the ECU in real time to accurately control fuel injection.

Fault correlation: Catalytic failure can trigger P0420 (low catalytic efficiency) or P0134 (no signal from oxygen sensor) fault code.

3. Common faults and performance

Sulfide/carbon plugging

Cause: long-term short-distance driving or inferior fuel leads to carrier pore blockage.

Symptoms: accelerated weakness, 10%-15% increase in fuel consumption, exhaust odor (similar to rotten egg smell).

Precious metal poisoning

Lead poisoning: Use of leaded gasoline leads to loss of platinum group metal activity, requiring replacement of catalysts.

Silicon poisoning: mistakenly add silicon-containing additives (such as inferior fuel oil), the coating glass, conversion efficiency plummets.

Physical damage

Carrier fragmentation: bottom impact or extreme temperature changes (such as high temperature quenching after wading) caused cracks, accompanied by abnormal exhaust sound.

Shell rust: Northern snow melt agent corrodes the catalyst shell, resulting in air leakage or structural failure.

Iv. Maintenance and replacement suggestions

Daily maintenance

Oil selection: Must use unleaded gasoline, avoid manganese (MMT) or silicon additives.

Driving habits: driving at least once a month at a high speed (80km/h or more) for 20 minutes, burning carbon deposits and activating the catalytic converter.

Cleaning cycle

Every 50,000 km: Soak the catalyst with oxalic acid solution (8% concentration) for 30 minutes to remove sulfide clumps.

Remove free cleaning: Add a three-way catalytic cleaning agent (such as 3M PN71019) through the fuel system, suitable for light blockage.

Replacement threshold

Exhaust gas detection value: CO > 0.8%, HC > 150ppm or NOx > 1000ppm need to be replaced.

Accessories selection:

Original part: No. 03C 254 001H (suitable for 1.6L), the price is about 2500-3500 yuan.

Auxiliary factory replacement: BOSCH, Magnaflow recommended, need to match the exhaust pipe diameter (φ50mm) and oxygen sensor position.

Installation precautions

After replacement, the diagnostic instrument should be used to reset the fuel correction value to avoid the imbalance of air-fuel ratio.

Check the tightness of the exhaust manifold to the catalyst section. Gas leakage will cause abnormal oxygen sensor signal.

5. Special precautions

Annual inspection for compliance

The lack of catalytic converters in China's four models will lead to 3-5 times the exhaust gas exceeding the standard, and the risk of annual inspection failure is extremely high.

The replacement of the auxiliary catalytic converter must ensure environmental protection certification (such as CCAP), otherwise some cities (such as Beijing) can not pass the OBD test.

Anti-theft design

The 2013 Santana catalytic converter has no original anti-theft bolts, and it is recommended to install a stainless steel protective cover to prevent precious metal theft (especially in high-flow areas).

Used parts risk

The removal parts may have been deactivated (precious metal coating loss), and the carrier integrity should be checked with an endoscope at the time of purchase.

Catalytic converter parameter
Type catalytic converter
Model Volkswagen 13 new Santana
Standard Euro IV
SIZE 85cmX10cmX10cm
MATERIAL 409L stainless steel
Substrate Honeycomb ceramic core
Application Automotive Exhaust System
MOQ 1 Set
PAYMENT T/T
Packaging & Delivery 1:Customer requirement
2:Individually bubble wrapped, cartons,pallets, wooden box
PLACE OF ORIGIN China (Mainland)Shandong
Port Qingdao or Tianjin, China
Warranty 50,000 kilometers a year


Company profile

Shandong Lijianfei Auto Parts Co., Ltd. has been established for 20 years. As a comprehensive enterprise with profound heritage, we have shown excellent strength in the fields of production, sales and research and development. Our flagship product lineup includes high-performance three-way catalytic converters, innovative modified exhaust mufflers and OE exhaust pipes of all sizes! We are making catalytic converters and exhaust mufflers for all car lines, complete models! All products are made with exquisite workmanship, excellent quality, affordable, designed to meet different customer needs. In particular, our catalytic converter is made of high quality 409 stainless steel with high performance ceramic carrier, which not only significantly improves the effect of purifying exhaust gas, but also effectively eliminates engine failure lights, enhances power output and reduces fuel consumption, and has proven reliability. The exhaust muffler series is a clever blend of 409 stainless steel and top-notch muffler materials, designed for excellent noise reduction performance. Our workers have more than 5 years of professional and rich work experience, from material selection to welding to the manufacturing of finished products, every link is excellence, and all products are all according to the original exhaust pipe mold, and the original exhaust pipe is 1:1 ratio Angle of production and manufacturing! We are proud to have a wide range of product lines and sufficient stock reserves, fully capable of handling large orders, ensuring fast response and timely delivery. We warmly welcome your inquiry and look forward to working with you to open a long and mutually beneficial chapter of cooperation!

Factory advantage

1:20 years of professional research and development technology experience, good at automobile three-way catalytic converter, exhaust muffler and auto parts, hardware accessories research and development, all products exquisite workmanship, good quality, affordable, designed to meet the needs of different customers!

2:Our workers have more than 5 years of professional and rich working experience, products from material selection to welding to finished product manufacturing, every link is excellence!

3:We have advanced production equipment, can meet the various customized needs of customers!

4:We are proud to have a wide range of product lines and sufficient stock reserves, fully capable of handling large orders, ensuring quick response and timely delivery.

5:Source manufacturers, self-production and self-marketing, compression of intermediate links, making product prices more advantageous!


Q1:  Where is your factory?

A: We are located in Dezhou City, Shandong Province, China (Mainland).


Q2:  How about the products packaging?

A: Generally we wrap our goods in poly-film , carton box and pallet and we can also pack the products as customers request.


Q3:  What is your terms of payment?

A: T/T 30% as deposit, and T/T 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.


Q4:  How about the delivery time?

A: Generally, it will take 30 to 45 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.


Q5:  Can you produce according to the samples?

A: Yes, if you buy in large quantity we can produce by your samples or technical drawings. We can build molds and fixtures.


Q6:  What is your sample policy?

A: We can supply the sample if we have ready parts in stock, but the customers need to pay the samplecost and the courier fee.


Q7:  Do you test all your goods before delivery?

A: Yes, we have 100% test before delivery.


Q8:  How do you make our business long-term and good relationship?

A: We keep good quality and competitive price to ensure our customers’ benefit. We respect every customer as our friend and we sincerely do business and make friend with them no matter where they are from.


Q9:  Do you have any guarantee?

A: Yes, one year for our product quality assurance, and product life span is 50 thousand kilometers' driving.


Q10: What is the minimum order quantity?

A: 1 Set


Q11: Payment method?

A: T/T


Q12: About the freight?

A: We provide the buyer with the lowest factory price, all the freight generated by the buyer bear!


Q13: How to install?

A: It is recommended to go to the local repair shop to install, because they have complete tools, replace the old exhaust pipe, tighten the screw, the original location installation, very convenient!


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+86-18315963009(Ms .Sherly)
+86-13516302005(Mr. Jeffrey)

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We sincerely hope establishing long and friendly business relation with clients from all over the world.
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